Fully Automatic 5 Gallon Water Bottling Plant (1200B/H)
This is the full set of automatic 5 gallon water production equipments which are controlled by PLC system and use imported electric elements,the capacity is 300 bottles per hour, the production line is including related intems as below:
Typical production Process of 5gallon bottled drinking water production line:
RO Water Purification System - Automatic Decapper - Bottle Exterior/Inner Washing Machine - Bottle-Feeding Machine - Bottle Rinsing Filling and Capping Machine - Label-Shrinking Machine.
Technical Paramater:
Capacity: 1200 bottles per hour( for 5 gallon/20L bottle)
Suitable Bottle Sizes: 3 gallon, 5 gallon, 12L and 20L bottles
Standard Voltage Level: Three phase: 380V, 50HZ; Single Phase: 220V, 50HZ
Material: High Quality 304 Stainless Steel( thickness of 1.0mm-1.5mm)
Water treatment solution: R.O Water purification system with the capacity of 25,000 Liters per hour
The complete production line is including below machines:
1, 25000L/H Reverse Osmosis system (Dow Flimtec menbrane, high efficiency CNP pump)
2, Automatic Caps (Lid) pulling machine JBG-1
3, Automatic Empty bottle outside brush washer: JNWS-1
4. Automatic Empty bottle loader: JSP-1
5. Automatic 5 gallon bottle Automatic inside Rinsing /Filling/Capping Machine : XG-J/100(1200BPH)
6. Automatic Caps cleansing and dosing system: JSG-1
7. Automatic Sleeve Labeling Machine
8. Automatic Caps sleeve shrinking sealing machine: FK-2
9. Automatic Bottle Lifter
10. AUtomatic Bottle Stacker
Pictures & Specification of Each Items
1. Automatic Bottle Decapper
Features:
1) It is controlled and completed by PLC automatically through precise orientation with little manpower and low working intensity.
2) The complete set of equipment is manufactured by high-tension stainless steel materials and stainless plate steel with precise argon arc, infrequent distortion and beauty welding veins.
3)In order to make the performance of the device more stable, the electrical components are manufactured elaborately by imported series of products or name brand series of products at home.
4)Body material:SS304.
Technical Parameter:
Capacity | 1200B/H |
Bottled Dimension | 1)Dia270×490×Dia56mm 2)Dia230×415×Dia56 mm |
Cap’s specification (mm) | Dia58×40 (strip:L18mm,W:7.5mm) |
Input power: | 1.15kw;AC 380V±5%; 50HZ |
Size | 3000×760×2030 (mm) |
2. Automatic Bottle Outer Washing Machine
Features:
1) This exterior washingmachine for 5 gallon recycled bottle,which is the necessary machine for the empty bottle pretreatment of drinking water product line,featuring with simple structure, easy operation and good scrub performance.
2) Reliable performance and high working efficiency
3) Body material:SS304.
4) Function: With Brush washing and water spraying for bottle outside
Technical Parameter:
| Capacity | 1200B/H | |
| Input power: | 3.2 kw;AC 380V±5%; 50HZ | |
| Size | 3600×780×1800 mm | |
| Washing Heads | 4 Inner Washing Brushes, 5 Outer Washing Brushes | |
| Weight | 210kg | |
Configuration table |
Name | Specification | Remark | Qty |
Gear Motor | 0.55KW (220V/380V) | Conveyer motor | 1 |
Motor | 0.55KW (220V/380V) | Brush motor | 1 |
Washing Pump | 0.37KW (220V) | LX Pump | 1 |
0.37KW (220V) | 1 |
Indicator | AD-16 | | 3 |
Electric leakage switch | C65N- 4P/2P | Schneider | 1 |
AC Contactor | GMC-9 | LS | 4 |
Fuse base | RT18-32 | | 9 |
3. Automatic Empty Bottle Loader
Features:
1)The device employs key components of electrical appliances and metal materials manufactured by name brand factories from home and abroad.
2) Easy operation and reliable performances.
3) Beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality.
Technical Parameter:
Capacity | 1200B/H |
Bottled Dimension | 1)Dia 270×490×Dia56mm 2)Dia230×415×Dia56 mm |
Cap’s specification (mm) | Dia 58×40 (strip:L18mm,W:7.5mm) |
Input power: | 0.5kw;AC 380V±5%; 50HZ |
Size | 3500×640×1020 mm |
4. Automatic Bottle Rinsing Filling and Capping Machine
1) Controlled by PLC with the functions of automatic finish, precise orientation, little manpower and low working intensity.
2)The complete set of equipment is manufactured by high-strength stainless steel materials and stainless plate steel with precise argon arc, little distortion and fair welding veins
3) Beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality
4) Microcomputer Auto Bottle Washer & Filler and Capper in one unit.
5) Body material: SS304.
Technical Parameter:
Items | Specification |
Production capacity | 1200Buckets/hour |
Bottle’s capacity | 18. 9 Liters (equal to 5 gallons) |
| 11. 3 Liters (equal to 3 gallons) |
Bottle’s specification (mm) | Φ270×490×Φ56 |
| Φ230×420×Φ56 |
Cap’s specification (mm) | Φ58×40 (strip:L18mm,W:7.5mm) |
Rated input power | 15.80KW |
Electromotor power | Bottle convey motor for washing process | 0.75KW*1 |
Bottle convey motor for filling | 0.55kw * 1 |
Bottle Washing Pumps | 0.75kw *8 |
filling pump | 0.55KW*6 |
Cap-aligning electromotor | 0.06 KW |
Power supply | AC 380V±5% 50Hz |
Rated current | 28A |
Overall Dimension | Bottle Washing Part: 6126×2060×2050 mm |
Bottle Filling Part: 3265×800×2050 mm |
Working Position | Six rows Fourteen stations for bottle washing, Six filling nozzles and six capping heads |
First, second washing positions: Hot caustic soda water washing |
Third washing position: clean water(tap water) washing |
Fourth position: drip out |
Fifth, sixth, seventh, eighth and ninth position: disinfectant water washing |
Tenth position: Drip out |
Eleventh and twelfth washing position: Clean water(tap water) washing |
Thirteenth position: drip out |
Fourteenth washing position: pure water washing |
Main Components | 1)Signal Relay(OMRON); 2)PLC(LS) 3)AC contactor(LS/Schneider) 4)Gearing motor 5)Proximity switch(TURCK) 6)Creepage air switch (Schneider) |
5. Automatic Sleeve Labeling Machine
This serial of equipments serves in full auto smart packaging line integrating the functions of bottle delivering bottles and label sleeving. High speed, precise positioning, saving labor and perfect package are the design tenet of this serial of equipments.
Technical Parameter:
Capacity: | 1200 B/H |
Power: | 0.5kw, 380V, 50HZ |
Dimension(mm) | 2150×760×2030 mm |
Materials | SS304 |
Conveyer | 3 meters |
Configuration List:
Item | Model | Qty(set) | Brand | Origin |
PLC | FPX-C60T | 1 | Panasonic | Japan |
Tough Screen | MT6070IH | 1 | Willen | Taiwan |
High-speed fiber-optic sensors | FX-301 | 1 | SUNX | Japan |
Photoelectric sensor | PM-Y54 | 1 | SUNX | Japan |
Photoelectric sensor | CX-442 | 1 | SUNX | Japan |
Photoelectric sensor | PM-L44 | 2 | SUNX | Japan |
Transducer | FR-S520SE-0.4K | 1 | Panasonic | Japan |
Label dosing AC motor | 5IK60RGN7.5DF | 1 | JSCC | Taiwan |
Cutter actuating motor | MHMD042P1U(400W) | 1 | Panasonic | Japan |
Cutter Servo Driver | MBDDT2210003(400W) | 1 | Panasonic | Japan |
Brushing motor | 4IK15RGN3KDF | 2 | JSCC | Taiwan |
Driving AC motor | MSMD082PIU | 1 | Panasonic | Japan |
Driving transducer | MBDDT3520003 | 1 | Panasonic | Japan |
Brushing motor | 4IK15RGN3KDF | 2 | JSCC | Taiwan |
Switch power source | MW-220-50-24 | 1 | MW | Taiwan |
AC Connecter | S-N10 | 2 | | |
Single Relay | MY2NJ24VDC | 9 | Omron | Japan |
6.Automatic Sealing Machine (Mode:FK-2):
(1)Function&Features:
Shrink the film around the cap, extending the storing time.
(2)Technical Parameter:
Capacity: | 1200 B/H |
Power: | 4.4KW;16A |
Dimension(mm) | 4000x550×900 mm |
Weight: | 108KG |
Conveyer | 4 meters |
7. Automatic Bottle Lifting Machine
Function:
Carry bottles for outside packing (Sleeving plastic bags by hand).
Technical parameter:
Capacity: | 1200 B/H |
Power: | 0.5kw, 380V, 50HZ |
Dimension(mm) | 5200×900×1500 ( mm ) |
Weight: | 200KG |
Conveyer | 2m belt conveyer + 2m roller conveyer |
8. Automatic Caps cleansing and Loading System: JSG-1:
(1)Technical parameters
Capacity | 900-1200pcs/hour |
Cap’s specification (mm) | Φ58×40 (strip:L18mm,W:7.5mm) |
Input Power | 0.60KW |
Motor Power | Motor | Cap dosing blower fan:0.37KW |
Cap tidying motor:0.06KW |
Drive Motor | Disinfectant Washing Pump:0.09KW |
Pure Washing Pump:0.09KW |
Power Voltage | AC 380V±5% 50HZ |
|
Current rating | 2A |
Net Weight | 130Kg |
Overall dimension | Cap Washing Part:1385×640×1720(mm) |
Cap Feeding Part:540×660×600(mm) |
(2) Picture/Structural layout plan:
9. 5 Gallon Bottle Stacking Machine
1)Features:
1) Covering small place, low operation cost.
2) Make it in 1-3 layers (Each layer 4*4=16Bottles), convenient transportation and storage.
3) The lifting system with the connection structure of linear bearing sliding block, can increase the speed stability, accidental faults protection function.
5) With numerical control technology for detecting position when rising and translational moving, bottle-rising and releasing is quite accurate, coordinated and stable running.
6) Mitsubishi PLC control, malfunction stop, alarm, display and other functions.
2. Technical parameters:
Items | Parameter |
Production capacity | 600-1000Bottles/hour |
Bottle size | 5 gallons |
Bottle’s specification (mm) | Φ270×490×Φ56 |
Stacking layer | 1 to 3 layers |
Pallet size(mm):L*W | 1200*1200 |
Machine size(mm):(L*W*H) | 2400*1650*2200 |
Power | 4.5KW, 380V, 50HZ,3Phases. |
Weight(KG) | 500 |
3.Main component list:
Name of component | Brand |
PLC | Mitsubishi |
Touch screen | TaiWan Weinview |
Photoelectric switch | OMRON |
Servo motor | China |
Stepping motor | China |